Before you begin
Starting knowledge
- Know the product tolerances and assembly sequence.
- Have a quality owner and representative parts.
Equipment & environment
Begin with a controlled fixture and offline task plan. Process acceptance needs qualified production and quality stakeholders.
No fixed completion time: use the evidence gates below to decide when to advance. Resource links open the botstest directory entry; check its publisher documentation for the exact version and configuration.
Beginner
Define the operation and defect
Translate a product requirement into observable process criteria.
Learn in this order
- Fastening, insertion and dispensing differences
- Part reference surfaces, tolerance and alignment
- Process feedback versus arm repeatability
Put it into practice
- Choose one operation and identify its critical defect modes.
- Map part feeding, holding, tool approach and quality confirmation.
A process/defect map and assembly requirements sheet.
Ready for the next step when…
Resources for this stage
Investigate contact-aware manipulation for a defined assembly task and measured process conditions.
Explore adaptive manipulation against an explicit contact task and integration acceptance plan.
Evaluate a collaborative-arm configuration against the complete task and assessed cell layout.
Intermediate
Pilot tooling, sensing and exceptions
Test whether a complete station handles expected variation.
Learn in this order
- Fixtures, vision and force-feedback roles
- Feeder, tool and process-data interfaces
- Missing parts, skewed insertions and rejected products
Put it into practice
- Trial production-equivalent parts across the expected variation.
- Introduce missing fastener or occupied fixture cases under an approved pilot plan.
A station pilot, defect examples and exception log.
Ready for the next step when…
Resources for this stage
Compare gripping equipment against part geometry, marking limits and process requirements.
Study force/torque sensing and tool-interface requirements for a controlled contact task.
Explore robot motion planning, planning scenes and manipulation integration in a version-matched example.
Professional
Validate traceability and maintain the station
Preserve process quality across changes and servicing.
Learn in this order
- Part identifiers and process records
- Calibration, tool replacement and recipe revisions
- Acceptance after component or product changes
Put it into practice
- Verify that process records can be traced to the tested part.
- Rehearse changeover and acceptance after a tool or fixture replacement.
A quality acceptance dossier and station change-control plan.
Ready for the next step when…
Resources for this stage
Explore adaptive manipulation against an explicit contact task and integration acceptance plan.
Investigate contact-aware manipulation for a defined assembly task and measured process conditions.
Inspect recorded robot signals and build views that expose timing and system failures.
Common pitfalls
- Using motion completion as proof of insertion or fastening quality.
- Ignoring feeder variation and tool maintenance.
Where to go next
Connect validated inspection to the visual-quality route or extend the process to another product family.
Explore other industry paths →